Breakthrough High-Entropy Alloy Coatings Boost Hardness, Wear, and Corrosion Resistance for Industrial Applications

September 25, 2024
Breakthrough High-Entropy Alloy Coatings Boost Hardness, Wear, and Corrosion Resistance for Industrial Applications
  • Tribological tests indicated significant improvements in wear resistance, with TiC and NbC coatings showing reductions in weight loss by 37% and 41%, respectively.

  • Results indicated that adding ZrO2 increased the microhardness of the coatings, with the highest hardness of 348 HV achieved at 10% ZrO2.

  • Researchers have developed high-entropy alloy composite coatings using laser cladding technology on martensitic stainless steel substrates, focusing on the CoCrFeMnNi-ZrO2 alloy.

  • The laser cladding process not only refines the microstructure but also achieves a uniform distribution of elements, which is crucial for enhancing the mechanical properties of the coatings.

  • These coatings feature a transition layer and a hard surface layer, with the latter containing a high concentration of spherical tungsten carbide particles.

  • The study investigates the optimization of tungsten carbide content in nickel-based coatings to balance hardness and wear resistance.

  • Among the findings, the FeNiCr + 3 wt.% NbC coating exhibited superior micromechanical properties, achieving an average microhardness of 3.8 GPa.

  • Electrochemical tests revealed a notable improvement in corrosion resistance for the composite coating compared to the substrate.

  • Finite element simulations showed that ZrO2 particles enhance resistance to cavitation erosion by withstanding higher stress and generating compressive stress on the coating surface.

  • Increased SiC content was found to prolong the initial wear stage and reduce the wear rate by delaying the breakdown of the oxide film.

  • The demand for materials with superior performance in harsh environments is driving the development of high-entropy alloys for applications in turbine blades and bearings.

  • High-entropy alloys possess unique properties attributed to effects such as high-entropy, lattice distortion, hysteresis diffusion, and the cocktail effect.

Summary based on 7 sources


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